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Photonic lanterns are 3D waveguide devices that convert N single-mode waveguides into few-mode waveguides that support N modes. Mode-selective excitation is the key principle of photonic-lantern mode (de)multiplexers, which allows the selective excitation and multiplexing of diverse LP modes. Fabricating a mode multiplexer that excites each mode of a few-mode fibre without loss is challenging because the spatial modes of the fibre are spatially overlapping and cannot be simply separated. Mode selectivity in a mode multiplexer is useful for equalising mode-dependencies such as mode-dependent losses. By breaking the symmetry between the modes and avoiding mode coupling, mode selectivity can be introduced into the photonic-lantern mode multiplexer. Photonic lanterns were originally fabricated using a fibre-tapering technique that tapered multiple single-mode fibres along symmetrical trajectories. Using dissimilar single-mode fibres, asymmetry was introduced to achieve mode selectivity. A traditional photonic lantern design using femtosecond laser fabrication technology follows a fibre-type design, as shown in Fig. 1a. The nonuniform single-mode waveguides were placed in symmetric positions across the vertical symmetry axis of the arrangement and along the vertical axis of the preform. Nonuniform waveguides were fabricated using different laser powers. Finally, the few-mode waveguide was composed of strongly coupled single-mode waveguides.
Fig. 1 Schematic of photonic lantern mode (de)multiplexers. a Traditional design using trajectory-symmetry with nonuniform single-mode waveguides. b Proposed design using trajectory-asymmetry with uniform single-mode waveguides.
By contrast, the proposed design uses uniform single-mode waveguides along asymmetric trajectories to form a few-mode waveguide, as shown in Fig. 1b. All single-mode waveguides were fabricated using the same fabrication parameters and properties. The middle waveguide was a straight waveguide, whereas the two sides were bent waveguides, forming an asymmetric trajectory. This design can yield different coupling conditions among all waveguides along the coupled region, ensuring different propagation constants for each supported mode in the final few-mode waveguide. Thus, mode selectivity was achieved using an asymmetric trajectory. Femtosecond-laser fabrication technology can achieve an overlap between waveguides, which can better adjust the size of few-mode waveguides.
Next, details regarding the femtosecond laser fabrication are discussed. As shown in Fig. 2a, a femtosecond laser fabrication system with a high-repetition-rate ytterbium-based laser (double frequency 515 nm wavelength, 100 kHz repetition rate, and 234 fs pulse duration) was used in this study. An ultraviolet optical quartz glass (JGS2) sample was placed on a high-precision XYZ air-bearing stage. The linear polarisation femtosecond laser is vertically focused ~70 μm below the top surface of the glass sample through a 50X0.42 objective (M Plan Apo NIR, Mitutoyo). Using a light-emitting diode (LED) lighting system, the femtosecond laser direct writing process was monitored in real time using a charge-coupled device (CCD). A 300-nm linear slit was used to modify the laser beam profile, as shown in Fig. 2b. The laser beam diameter before the slit was approximately 1.5 mm. The pulse energy was measured as 9 μJ/0.75 μJ before or after the slit. In general, the cross section of a femtosecond laser-inscribed waveguide in glass appears as an elongated ellipse along the femtosecond laser propagation direction with a large aspect ratio owing to conventional spherical focusing optics25. Strong core asymmetry, which corresponds to a complicated refractive-index distribution, can cause significant path loss. By inserting a slit before the focusing lens with the slit oriented parallel to the laser scanning direction, the aspect ratio in the waveguide cross-section can be significantly reduced, producing low-loss circular waveguides in glass26–28. Additionally, circular waveguides exhibit better mode-field matching with fibres. A femtosecond laser inscribed photonic-lantern mode (de)multiplexer in a glass chip is shown in Fig. 2c. An image of the output-side cross-section of the mode multiplexer is shown in Fig. 2d. An enlarged image of the three mode multiplexer input ports is shown in Fig. 2e.
Fig. 2 Femtosecond laser 3D fabrication system and fabricated devices. a Femtosecond laser 3D fabrication system. b Femtosecond laser direct writing the structure of the three-port photonic-lantern mode (de)multiplexer. c Photo of the three-port photonic-lantern mode (de)multiplexer in a glass chip. d Output-side cross-sectional image of the mode multiplexer. e Enlarged image of the three mode multiplexer input ports.
The properties of optical waveguides fabricated using femtosecond lasers are affected by various fabrication parameters. In traditional designs, the optical waveguide size is controlled by changing the femtosecond laser power or by changing the number of scans, which essentially influence the energy magnitude deposited in the material to modify the range and degree of material modification. Variations in the optical waveguide properties also affect the transmission loss of optical waveguides and the coupling loss with optical fibres. To study the optimal waveguide fabrication parameters, a series of optical waveguides were inscribed using a femtosecond laser in 2-cm-long quartz glass by changing the femtosecond laser power from 54 to 87 mW. Both ends of the waveguides were pigtailed by commercial single-mode fibres (waveguide diameter: 9 μm). One side of the fibre was connected to a 1550-nm laser, while the other side was connected to an optical power meter. The transmission losses of the 2-cm waveguides were measured, as shown by the black line in Fig. 3. The coupling losses on one side were measured using the truncation method, as indicated by the red line in Fig. 3. The transmission losses of the waveguides were also calculated, as indicated by the blue line in Fig. 3. The waveguide cross-sections at 54, 75, and 87 mW are marked in Fig. 3, with waveguide sizes of 6.3, 9.0, and 10.5 μm, respectively. The higher the laser power, the larger the waveguide size. For a laser power of 75 mW, the minimum insertion loss is 0.63 dB, with coupling and waveguide transmission losses of 0.21 dB/facet and 0.1 dB/cm, respectively. When the laser power is low, the refractive index difference is also low, which prevents the waveguides from effectively constrain the beams, causing greater waveguide transmission losses. As the laser power increases, defects are introduced into the waveguide during fabrication, causing a decrease in the waveguide smoothness and resulting in higher transmission losses. Meanwhile, the size of a single-mode fibre is between 9 and 10 microns. Therefore, the size of the single-mode waveguides must match that of the corresponding optical fibres to achieve the lowest coupling loss possible. The mismatch between the waveguide and fibre sizes can also increase the coupling losses. Therefore, nonuniform waveguides can lead to inconsistent waveguide transmission and coupled losses. By using uniform single-mode waveguides, ultra-low waveguide transmission and coupled losses of 0.1 dB/cm and 0.2 dB/cm, respectively, at 1550 nm are obtained. As can be seen in Fig. 3, when the laser power is between 69 and 81 mW, the waveguide insertion loss can be maintained below 1 dB, and the corresponding mode multiplexer devices exhibit excellent performance.
Fig. 3 Insertion, coupling, and transmission losses of the femtosecond laser inscribed with 2-cm waveguides under different laser powers.
A photonic lantern-mode (de)multiplexer was inscribed onto a 20 × 40 × 1 mm3 JGS2 glass substrate at a constant speed of 0.4 mm/s. The waveguides were scanned four times to improve and smooth the refractive index (RI). The fabricated waveguides have a cross-section with a diameter of 9.0 × 9.0 μm and a RI contrast of approximately 0.3%. The RI contrast was estimated by measuring the numerical aperture. Using an infrared CCD camera and high-precision moving stages, the divergence angle of the light from the femtosecond laser-inscribed waveguide can be measured. The RI of the waveguide can be calculated as follows: $ n\mathrm{sin}\theta =\sqrt{{n}_{1}^{2}-{n}_{2}^{2}} $. Where n, $ {n}_{1} $, and $ {n}_{2} $ are the air, waveguide, and glass refractive indices, respectively, and $ \theta $ is the measured divergence angle.
As shown in Fig. 1b, the mode multiplexer consists of three 20-mm waveguides. The middle waveguide, $ {W}_{2} $, is set as a 20-mm straight waveguide to generate the $ {LP}_{01} $ mode. Waveguide $ {W}_{1} $ of the $ {LP}_{11}^{a} $ mode channel and waveguide $ {W}_{3} $ of the $ {LP}_{11}^{b} $ mode channel are both composed of straight and bending waveguides. The three single-mode waveguides are arranged at the input in a linear array to match a 127-µm pitch fibre array. Through the 3D bending waveguides, the three cores were gradually brought together to form an equilateral triangular few-mode waveguide at the output. When the waveguide size is 9.0 µm and the spacing between the three waveguides is 6.0 µm, it exactly forms a small mode waveguide with a size of 15.0 µm, which matches a small mode fibre with a size of 14.8 µm. When both ends of the waveguide are fixed, waveguides $ {W}_{1} $ and $ {W}_{3} $ are contained in the inclined planes with angles of $ {\mathit{\theta }}_{1} $ and $ {\mathit{\theta }}_{3} $ to the horizontal plane, respectively.
The low-loss trajectories of the bending waveguides were designed to obey the following equation:
$$ y=\frac{6h}{{L}^{5}}{x}^{5}-\frac{15h}{{L}^{4}}{x}^{4}+\frac{10h}{{L}^{3}}{x}^{3} $$ (1) By rotating the 2D trajectories along the transmission direction axis at angle θ, a 3D waveguide can be obtained. The formula for this 3D waveguide is as follows:
$$ {({y}^{2}+{z}^{2})}^{1/2}=\frac{6h}{{L}^{5}}{x}^{5}-\frac{15h}{{L}^{4}}{x}^{4}+\frac{10h}{{L}^{3}}{x}^{3} $$ (2) $$ \mathrm{tan}\theta =\frac{z}{y} $$ (3) where L and h denote the track horizontal and vertical lengths, respectively, and x is the horizontal coordinate.
Next, all design parameters of the mode multiplexer can be determined using a formula that determines the length of the bending waveguides on both sides. See Section 2 of the Supplementary File for more details. The waveguide corresponding to $ {LP}_{11}^{b} $ mode was composed of a 10.3-mm straight waveguide and a 9.7-mm bending waveguide. The waveguide corresponding to the $ {LP}_{11}^{a} $ mode is composed of an 11.1-mm straight waveguide and an 8.9-mm bending waveguide. The fabrication time of each photonic-lantern mode (de)multiplexer was approximately 20 min, which means that multiple iterative processes can be performed in a short time.
The 3D laser inscribed photonic-lantern mode (de)multiplexer can convert a 1D single-mode waveguide array into a 2D few-mode distribution, based on which selective excitation of specific modes can be achieved. By launching the single-mode waveguide array with single-mode beams, the beam from the few-mode waveguide side of the photonic lantern was coupled to a 14.8-µm core diameter step-index few-mode fibre. An RI-matching fluid was used on both interfaces to reduce the Fresnel reflection. A single-mode beam was injected into the input ports of the multiplexer to obtain the output intensity profiles. As shown in Fig. 4a, the high-purity $ {LP}_{11}^{a} $, $ {LP}_{11}^{b} $, and $ {LP}_{01} $ modes can be clearly seen. Fig. 4b shows the intensity profiles from the output end of the FMF. The patterns from the FMF became slightly worse because of crosstalk in the FMF. However, they maintained a relatively good shape. High mode selectivity can reduce the complexity of electronic single processing. The insertion losses (including coupling losses) for the $ {LP}_{11}^{a} $, $ {LP}_{11}^{b} $, and $ {LP}_{01} $ modes were 1.14, 1.19, and 0.84 dB, respectively. The polarisation-dependent losses were less than 0.2 dB. Therefore, photonic-lantern mode (de)multiplexers are polarisation insensitive, which makes polarisation-division multiplexing applicable. Compared with femtosecond laser inscribed photonic-lantern mode (de)multiplexers with a traditional design, the performance of the devices designed in this study are greatly improved23,24.
Fig. 4 Intensity profiles of the three-port photonic lantern mode (de)multiplexer outputs. a Intensity profiles of the $ {LP}_{11}^{a} $, $ {LP}_{11}^{b} $, and $ {LP}_{01} $ modes before FMF; b Intensity profiles of the $ {LP}_{11}^{a} $, $ {LP}_{11}^{b} $, and $ {LP}_{01} $ modes after FMF.
Furthermore, the spectral characteristics of the femtosecond laser-inscribed mode multiplexer with a wavelength range of 1480–1640 nm were measured. A tunable laser was used as a light source with a wavelength range of 1480–1640 nm. A power meter was used to record the output power after the laser beam was transmitted through a mode multiplexer. The wavelength interval between adjacent measurements was 1 nm. As shown in Fig. 5, each measurement curve comprises 161 points. The insertion losses ranged between 0.5–2.4 dB over the S + C + L bands with an average of 1.4 dB for all modes. The insertion loss fluctuation of all channels was less than 1.4 dB. Low insertion losses can increase the transmission length without optical amplification. The broad bandwidth enables the device to be scalable for ultrawide wavelength-division multiplexing (WDM) applications.
Fig. 5 Spectrum characteristics of the femtosecond laser inscribed mode multiplexer. The three input ports can respectively excite the $ {LP}_{11}^{a} $, $ {LP}_{11}^{b} $, and $ {LP}_{01}\mathrm{m}\mathrm{o}\mathrm{d}\mathrm{e}\mathrm{s} $. Each curve represents the insertion losses between the corresponding input and output channels over a wavelength range of 1480–1640 nm.
Superior ultrafast laser-inscribed photonic-lantern mode (de)multiplexers using trajectory-asymmetry with uniform waveguides
- Light: Advanced Manufacturing , Article number: (2025)
- Received: 26 February 2024
- Revised: 09 October 2024
- Accepted: 10 October 2024 Published online: 17 January 2025
doi: https://doi.org/10.37188/lam.2025.002
Abstract: Femtosecond laser fabrication technology has been applied to photonic-lantern mode (de)multiplexers owing to its 3D fabrication capability. Current photonic-lantern mode (de)multiplexer designs based on femtosecond laser fabrication technology mostly follow a fibre-type photonic lantern design, which uses trajectory-symmetry structures with non-uniform waveguides for selective mode excitation. However, non-uniform waveguides can lead to inconsistent waveguide transmission and coupling losses. Trajectory-symmetry designs are inefficient for selective-mode excitation. Therefore, we optimised the design using trajectory asymmetry with uniform waveguides and fabricated superior ultrafast laser-inscribed photonic-lantern mode (de)multiplexers. Consistent waveguide transmission and coupling losses (0.1 dB/cm and 0.2 dB/facet, respectively) at 1550 nm were obtained on uniform single-mode waveguides. Based on the trajectory-asymmetry design for photonic-lantern mode (de)multiplexers, efficient mode excitation ($ {LP}_{11}^{a} $,$ {LP}_{11}^{b} $, and$ {LP}_{01} $) with average insertion losses as low as 1 dB at 1550 nm was achieved, with mode-dependent losses of less than 0.3 dB. The photonic-lantern design was polarisation-insensitive, and the polarisation-determined losses were less than 0.2 dB. Along with polarisation multiplexing realised by fibre-type polarisation beam splitters, six signal channels ($ {LP}_{11x}^{a} $,$ {LP}_{11y}^{a} $,$ {LP}_{11x}^{b} $,$ {LP}_{11y}^{b} $,$ {LP}_{01x} $, and$ {LP}_{01y} $), each carrying 42 Gaud/s quadrature phase-shift keying signals, were transmitted through a few-mode fibre for optical transmission. The average insertion loss of the system is less than 5 dB, while its maximum crosstalk with the few-mode fibre is less than −12 dB, leading to a 4-dB power penalty. The findings of this study pave the way for the practical application of 3D integrated photonic chips in high-capacity optical transmission systems.
Research Summary
Laser-inscribed mode multiplexers with novel structure achieves enhanced performance
A novel structure for ultrafast laser-inscribed photonic-lantern mode (de)multiplexers exhibits potential for high-capacity optical transmission systems. Photonic lanterns, which are ideal for space-division multiplexing systems owing to their near-lossless performance and scalability in supporting multiple modes, are further augmented by femtosecond laser fabrication technology. This technology enables intricate 3D structuring and integration. Jian Wang and colleagues from China’s Huazhong University of Science and Technology now report on superior ultrafast laser-inscribed photonic-lantern mode (de)multiplexers that utilize trajectory-asymmetry with uniform waveguides. Based on this novel design, efficient mode excitation has been achieved, resulting in low average insertion losses and minimal mode-dependent losses. These findings open the door to the practical application of 3D integrated photonic chips in high-capacity optical transmission systems.
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